NX Mold Flow Plastic

Siemens
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Product overview
NX Mold Flow Plastic is a specialized module within the Siemens NX software suite, designed for simulating the flow of plastic materials in injection molding processes. It helps engineers identify potential manufacturing issues and optimize mold design for better quality and efficiency.
Operating Systems
Windows
Data Storage
 On-Premises Storage
Industry served

 Aerospace

 Automotive

 Construction Equipment

 Energy

 Electronics & Hi-Tech

 Marine & Offshore

 Packaging

 Medical/ Healthcare

 Defence

 Consumer Products

 Education & Research

 

"> Rail Industry


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Simulation types

Fill Analysis
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Fill Analysis: Evaluates how the molten plastic fills the mold cavity, identifying potential issues like premature solidification that can affect the quality of the molded part
Short Shot Detection
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Short Shot Detection: Identifies areas in the mold that may not fill completely before the plastic solidifies, leading to incomplete parts
Injection Location Positioning
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Injection Location Positioning: Determines the optimal positions for injection points to ensure uniform flow and quality of the final part
Analyzing Sink Marks
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Analyzing Sink Marks: Predicts areas on the part that might have sink marks due to uneven cooling or material shrinkage, affecting surface quality
Air Traps Detection
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Air Traps Detection: Identifies areas where air might be trapped within the mold cavity during injection, causing defects in the final product
Gate Blush Reduction
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Gate Blush Reduction: Aims to reduce or eliminate gate blush, a surface defect caused by rapid shear rates at the gate, through simulation and optimization
Packing Analysis
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Packing Analysis: Simulates the packing phase, where additional material is injected to compensate for shrinkage, ensuring dimensional accuracy and structural integrity
Weld Line Detection
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Weld Line Detection: Predicts the formation of weld lines, which are weak points in the molded part where two flow fronts meet
Warpage Predictions
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Warpage Predictions: Estimates the deformation of the part as it cools and solidifies, helping to modify mold design and processing parameters to minimize warpage
Shrinkage Predictions
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Shrinkage Predictions: Predicts how much the material will shrink after cooling, crucial for achieving dimensional accuracy
Cooling Analysis
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Cooling Analysis: Simulates the cooling channels and phase to optimize the cooling time and minimize thermal stresses
Multiple Cavity Molds
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Multiple Cavity Molds: Analyzes the behavior of molds with multiple cavities, ensuring balanced filling and consistent quality across all parts
Valve Gate Control
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Valve Gate Control: Simulates the timing and sequence of valve gate opening and closing in hot runner systems to control the flow of molten plastic
Hot Runner Balance
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Hot Runner Balance: Ensures that the hot runner system is correctly balanced for uniform temperature and pressure distribution, improving part quality
Co-injection Molding
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Co-injection Molding: Simulates the process of injecting two different materials into one mold cavity, either simultaneously or sequentially
Bi-injection Molding
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Bi-injection Molding: Similar to co-injection but typically refers to the sequential injection of two materials for layered or two-tone parts
Gas Assist Molding
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Gas Assist Molding: Simulates the injection of gas into the plastic part to create hollow sections, reducing weight and material usage
Water Assist Molding
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Water Assist Molding: Similar to gas assist molding but uses water for the injection process, offering faster cooling times and improved part quality
Mold Insert Analysis
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Mold Insert Analysis: Evaluates the impact of inserts (e.g., metal parts) on the molding process, including temperature distribution and potential defects
Fiber Orientation Analysis
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Fiber Orientation Analysis: Predicts the orientation of fibers in composite materials, affecting the part's mechanical properties
Residual Stress Analysis
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Residual Stress Analysis: Estimates the stresses remaining in the part after molding, which can lead to warpage, cracking, or other issues
Cycle Time Optimization
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Cycle Time Optimization: Identifies ways to reduce the overall cycle time of the molding process without compromising part quality
Rheological Properties Analysis
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Rheological Properties Analysis: Studies the flow behavior of the plastic material under different conditions to predict how it fills the mold
Analysis for Optical Properties
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Analysis for Optical Properties: Evaluates how the molding process affects the optical clarity and properties of parts, important for lenses and transparent components
Thermal Stress Analysis
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Thermal Stress Analysis: Assesses the thermal stresses induced during the molding process, which can affect part integrity and performance
Viscoelastic Property Simulation
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Viscoelastic Property Simulation: Simulates the time-dependent behavior of materials that exhibit both viscous and elastic characteristics when deformed
Chemical Blowing Agents
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Chemical Blowing Agents: Analyzes the effect of chemical blowing agents used in creating foamed plastic parts, affecting density and structural properties
Reactive Molding Simulations
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Reactive Molding Simulations: Simulates reactive molding processes, such as reaction injection molding (RIM), where chemical reactions occur during molding
Powder Injection Molding
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Powder Injection Molding: Analyzes the injection molding of powdered materials mixed with a binder, a process used for metal and ceramic parts
Quality Prediction
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Quality Prediction: Uses simulation data to predict the overall quality of the molded part, considering factors like surface finish, structural integrity, and dimensional accuracy
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