Mastercam

CNC Software, Inc.
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Product overview
Mastercam is a widely used CAM software known for its robust milling, turning, and wire EDM capabilities. It offers a comprehensive set of tools for 2D and 3D machining, with advanced features like multi-axis milling and simulation. Mastercam integrates seamlessly with various CAD systems, providing a user-friendly interface and extensive support for toolpath generation and optimization.
Operating Systems
Windows
Data Storage
 On-Premises Storage
Industry served

 Automotive

 Aerospace

 Robotics & Automation

 Energy

 Defence

 Construction Equipment

 Offshore & Marine

 Education & Research

 Medical/ Healthcare

 Consumer Products

 Consumer Electronics

 Heavy Machineries

 Plastic Products

Rail Industry


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Core CAM Features

Toolpath Generation
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Toolpath Generation: This is the heart of CAM software, where algorithms automatically generate the paths that cutting tools follow to remove material from a workpiece. It's essential for translating geometric designs from CAD models into actual machining instructions, optimising paths for speed, efficiency, and surface quality, while minimising tool wear and material waste
Simulation and Verification
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Simulation and Verification: Before actual machining, this feature allows users to run virtual simulations of the machining process, identifying potential issues like collisions, tool breakages, or areas of inefficiency. It's crucial for ensuring the machined part will be correct the first time, saving time, materials, and costs associated with trial-and-error approaches
Stock and Tool Management
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Stock and Tool Management: Manages detailed libraries of tools (end mills, drills, etc.) and materials (metal, plastic, etc.), including their specifications like geometry, material, and cutting parameters. This capability ensures optimal selection of tools and materials for each job, improving machining efficiency and outcomes

Milling Operations

2-Axis Milling Support
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2-Axis Milling Support: Enables machining on two axes (X and Y) simultaneously. It's commonly used for operations like facing, slotting, and contouring, ideal for flat surfaces and simple geometries
3-Axis Milling Support
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3-Axis Milling Support: Expands capabilities to three axes (X, Y, and Z), allowing for more complex operations such as drilling, pocketing, and complex surface machining. It's suitable for parts with varying depths and intricate shapes
4-Axis Milling Support
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4-Axis Milling Support: Introduces the ability to rotate the workpiece around one axis (often the X-axis), enabling side machining, complex contours, and the creation of features not aligned with the main axes. It's beneficial for cylindrical parts and those requiring machining on several sides
5-Axis Milling Support
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5-Axis Milling Support: Offers the highest flexibility by enabling simultaneous movement across five axes. This support allows for the machining of very complex parts with tight tolerances, intricate details, and smooth surface finishes. It's essential for aerospace, automotive, and medical components that demand precise geometrical accuracy

Enhanced Machining Operations

Turning and Lathe Operations
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Turning and Lathe Operations: Enables programming for CNC lathes to perform operations like turning, facing, threading, and grooving, catering to the production of symmetrical parts
Wire EDM
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Wire EDM:Supports the programming of Wire Electrical Discharge Machining, a precise method for cutting conductive materials with a thin wire electrode, ideal for intricate details and complex shapes
Swiss Machining
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Swiss Machining: Optimized for Swiss-type lathes, this feature supports the high-precision manufacturing of small, complex parts by combining turning and milling operations, often used in watchmaking and medical device manufacturing
Rotary Milling
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Rotary Milling: Facilitates the programming of milling operations using rotary tools, allowing for the efficient machining of cylindrical or curved surfaces
Turret Operations
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Turret Operations: Support for machines with multiple turrets, enabling simultaneous machining operations to reduce cycle times and increase production efficiency
Live Tooling
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Live Tooling: Allows for programming CNC lathes equipped with live tooling capabilities, enabling both turning and milling operations in a single setup, enhancing machining versatility
Deep Hole Drilling
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Deep Hole Drilling: Specialized toolpaths for deep hole drilling operations, including gun drilling, essential for creating deep, precise holes in aerospace, energy, and hydraulic systems components
Orbital Machining
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Orbital Machining: Supports the programming of orbital machining processes, where the tool orbits the workpiece or the machining path, useful for circular features and complex geometries
Multitasking Machine Support
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Multitasking Machine Support: Enables programming for advanced CNC machines that combine several operations, such as milling, turning, and drilling, in a single setup, maximizing efficiency and reducing production times
Sinker EDM
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Sinker EDM: Facilitates the programming of Sinker Electrical Discharge Machining (EDM), which uses an electrode to machine complex forms in conductive materials, ideal for molds, dies, and intricate components
Gear Machining
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Gear Machining: Provides specialized operations for creating gears, including hobbing, shaping, and broaching, addressing the specific needs of automotive, aerospace, and industrial machinery manufacturing
Broaching
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Gear Machining: Provides specialized operations for creating gears, including hobbing, shaping, and broaching, addressing the specific needs of automotive, aerospace, and industrial machinery manufacturing
Deburring
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Deburring: Automated toolpaths for removing burrs and sharp edges from machined parts, improving part finish and reducing manual finishing work
Roughing and Finishing
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Roughing and Finishing: Distinct strategies for efficiently removing large amounts of material (roughing) and achieving a high-quality surface finish (finishing), optimizing machining time and part quality
5-Axis Trimming
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5-Axis Trimming: Precision trimming operations for complex parts, commonly used in the aerospace and automotive industries for trimming composite materials and metal parts to exact specifications

Advanced Manufacturing Capabilities

Additive Manufacturing
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Additive Manufacturing: This capability enables the CAM software to support 3D printing processes, allowing users to seamlessly transition between additive and subtractive manufacturing within the same workflow, optimizing the production of complex parts and geometries
Nesting
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Nesting: Nesting functionality automates the layout of parts on raw material sheets or volumes to maximize material utilization and minimize waste. It's crucial for industries focusing on sheet metal fabrication, woodworking, and composite materials, enhancing efficiency and reducing costs
Composite Material Machining
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Composite Material Machining: Specialized toolpaths and strategies are designed for machining composite materials, considering the unique challenges they present, such as delamination or fiber fraying. This capability ensures high-quality finishes and structural integrity of parts made from composite materials

Quality and Efficiency

Automated Feature Recognition (AFR)
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Automated Feature Recognition (AFR): Streamlines the CAM process by automatically identifying and creating toolpaths for standard features such as holes, pockets, and bosses on imported CAD models, reducing programming time and potential for human error
Adaptive Machining
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Adaptive Machining: Utilizes real-time feedback and advanced algorithms to adjust machining parameters on-the-fly, optimizing cutting conditions for efficiency, reducing tool wear, and ensuring consistent quality across varying material conditions
Optimization Tools
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Optimization Tools: These tools enhance the machining process by analyzing and optimizing toolpaths for speed, material removal rates, and tool longevity. They ensure the most efficient use of resources, minimizing machining time and maximizing tool life, while maintaining or improving part quality

Output Results and Capabilities

G-Code Generation
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G-Code Generation: The primary output for CNC machining, translating CAM software toolpaths into machine-readable code (G-code) that controls CNC machines
Post-Processing Flexibility
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Post-Processing Flexibility: Customizable post-processors to adapt the G-code to the specific requirements of different CNC machines, ensuring compatibility and optimal performance
Detailed Machining Reports
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Detailed Machining Reports: Generation of detailed reports that include tool lists, operation sequences, estimated machining times, and material usage, aiding in planning and cost estimation
Quality Control Documentation
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Quality Control Documentation: Automated creation of quality control documents, such as inspection reports and tolerance analyses, to support quality assurance processes
Toolpath Optimization Reports
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Toolpath Optimization Reports: Outputs that detail the efficiency improvements achieved through toolpath optimization, including reductions in machining time and tool wear
Simulation and Collision Detection Reports
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Simulation and Collision Detection Reports: Comprehensive reports from simulations that highlight potential issues like collisions or tool deflections, enabling preemptive corrections
Machine Utilization Analysis
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Machine Utilization Analysis: Analysis and reporting on machine utilization rates, helping in optimizing production schedules and reducing downtime
Energy Consumption Estimates
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Energy Consumption Estimates: Estimations of energy consumption for machining processes, contributing to sustainability efforts and cost management
Material Waste Analysis
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Material Waste Analysis: Reports on material usage efficiency and waste reduction strategies, supporting cost-saving and environmental sustainability
Maintenance Scheduling Alerts
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Maintenance Scheduling Alerts: Predictive analytics outputs that indicate optimal maintenance schedules for CNC machinery, reducing unexpected downtime and extending machine life
Performance Benchmarking
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Performance Benchmarking: Capability to benchmark machining processes against industry standards or historical performance data to identify improvement areas
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