Product overview
Estlcam is a user-friendly computer-aided manufacturing (CAM) software designed for CNC machining. It provides an intuitive interface for creating toolpaths, supports a wide range of CNC machines, and includes features like engraving and 3D milling. Estlcam is suitable for hobbyists and professionals looking for a cost-effective CAM solution.Operating Systems
Windows
Data Storage
On-Premises Storage
Industry served
Automotive |
Aerospace |
Robotics & Automation |
Energy |
Defence |
Construction Equipment |
Offshore & Marine |
Education & Research |
Medical/ Healthcare |
Consumer Products |
Consumer Electronics |
Heavy Machineries |
Plastic Products |
Rail Industry |
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Core CAM Features
Toolpath Generation
Toolpath Generation: This is the heart of CAM software, where algorithms automatically generate the paths that cutting tools follow to remove material from a workpiece. It's essential for translating geometric designs from CAD models into actual machining instructions, optimising paths for speed, efficiency, and surface quality, while minimising tool wear and material waste
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Simulation and Verification
Simulation and Verification: Before actual machining, this feature allows users to run virtual simulations of the machining process, identifying potential issues like collisions, tool breakages, or areas of inefficiency. It's crucial for ensuring the machined part will be correct the first time, saving time, materials, and costs associated with trial-and-error approaches
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Stock and Tool Management
Stock and Tool Management: Manages detailed libraries of tools (end mills, drills, etc.) and materials (metal, plastic, etc.), including their specifications like geometry, material, and cutting parameters. This capability ensures optimal selection of tools and materials for each job, improving machining efficiency and outcomes
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Milling Operations
2-Axis Milling Support
2-Axis Milling Support: Enables machining on two axes (X and Y) simultaneously. It's commonly used for operations like facing, slotting, and contouring, ideal for flat surfaces and simple geometries
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3-Axis Milling Support
3-Axis Milling Support: Expands capabilities to three axes (X, Y, and Z), allowing for more complex operations such as drilling, pocketing, and complex surface machining. It's suitable for parts with varying depths and intricate shapes
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4-Axis Milling Support
4-Axis Milling Support: Introduces the ability to rotate the workpiece around one axis (often the X-axis), enabling side machining, complex contours, and the creation of features not aligned with the main axes. It's beneficial for cylindrical parts and those requiring machining on several sides
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5-Axis Milling Support
5-Axis Milling Support: Offers the highest flexibility by enabling simultaneous movement across five axes. This support allows for the machining of very complex parts with tight tolerances, intricate details, and smooth surface finishes. It's essential for aerospace, automotive, and medical components that demand precise geometrical accuracy
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Enhanced Machining Operations
Turning and Lathe Operations
Turning and Lathe Operations: Enables programming for CNC lathes to perform operations like turning, facing, threading, and grooving, catering to the production of symmetrical parts
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Wire EDM
Wire EDM:Supports the programming of Wire Electrical Discharge Machining, a precise method for cutting conductive materials with a thin wire electrode, ideal for intricate details and complex shapes
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Swiss Machining
Swiss Machining: Optimized for Swiss-type lathes, this feature supports the high-precision manufacturing of small, complex parts by combining turning and milling operations, often used in watchmaking and medical device manufacturing
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Rotary Milling
Rotary Milling: Facilitates the programming of milling operations using rotary tools, allowing for the efficient machining of cylindrical or curved surfaces
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Turret Operations
Turret Operations: Support for machines with multiple turrets, enabling simultaneous machining operations to reduce cycle times and increase production efficiency
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Live Tooling
Live Tooling: Allows for programming CNC lathes equipped with live tooling capabilities, enabling both turning and milling operations in a single setup, enhancing machining versatility
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Deep Hole Drilling
Deep Hole Drilling: Specialized toolpaths for deep hole drilling operations, including gun drilling, essential for creating deep, precise holes in aerospace, energy, and hydraulic systems components
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Orbital Machining
Orbital Machining: Supports the programming of orbital machining processes, where the tool orbits the workpiece or the machining path, useful for circular features and complex geometries
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Multitasking Machine Support
Multitasking Machine Support: Enables programming for advanced CNC machines that combine several operations, such as milling, turning, and drilling, in a single setup, maximizing efficiency and reducing production times
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Sinker EDM
Sinker EDM: Facilitates the programming of Sinker Electrical Discharge Machining (EDM), which uses an electrode to machine complex forms in conductive materials, ideal for molds, dies, and intricate components
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Gear Machining
Gear Machining: Provides specialized operations for creating gears, including hobbing, shaping, and broaching, addressing the specific needs of automotive, aerospace, and industrial machinery manufacturing
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Broaching
Gear Machining: Provides specialized operations for creating gears, including hobbing, shaping, and broaching, addressing the specific needs of automotive, aerospace, and industrial machinery manufacturing
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Deburring
Deburring: Automated toolpaths for removing burrs and sharp edges from machined parts, improving part finish and reducing manual finishing work
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Roughing and Finishing
Roughing and Finishing: Distinct strategies for efficiently removing large amounts of material (roughing) and achieving a high-quality surface finish (finishing), optimizing machining time and part quality
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5-Axis Trimming
5-Axis Trimming: Precision trimming operations for complex parts, commonly used in the aerospace and automotive industries for trimming composite materials and metal parts to exact specifications
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Advanced Manufacturing Capabilities
Additive Manufacturing
Additive Manufacturing: This capability enables the CAM software to support 3D printing processes, allowing users to seamlessly transition between additive and subtractive manufacturing within the same workflow, optimizing the production of complex parts and geometries
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Nesting
Nesting: Nesting functionality automates the layout of parts on raw material sheets or volumes to maximize material utilization and minimize waste. It's crucial for industries focusing on sheet metal fabrication, woodworking, and composite materials, enhancing efficiency and reducing costs
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Composite Material Machining
Composite Material Machining: Specialized toolpaths and strategies are designed for machining composite materials, considering the unique challenges they present, such as delamination or fiber fraying. This capability ensures high-quality finishes and structural integrity of parts made from composite materials
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Quality and Efficiency
Automated Feature Recognition (AFR)
Automated Feature Recognition (AFR): Streamlines the CAM process by automatically identifying and creating toolpaths for standard features such as holes, pockets, and bosses on imported CAD models, reducing programming time and potential for human error
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Adaptive Machining
Adaptive Machining: Utilizes real-time feedback and advanced algorithms to adjust machining parameters on-the-fly, optimizing cutting conditions for efficiency, reducing tool wear, and ensuring consistent quality across varying material conditions
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Optimization Tools
Optimization Tools: These tools enhance the machining process by analyzing and optimizing toolpaths for speed, material removal rates, and tool longevity. They ensure the most efficient use of resources, minimizing machining time and maximizing tool life, while maintaining or improving part quality
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Output Results and Capabilities
G-Code Generation
G-Code Generation: The primary output for CNC machining, translating CAM software toolpaths into machine-readable code (G-code) that controls CNC machines
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Post-Processing Flexibility
Post-Processing Flexibility: Customizable post-processors to adapt the G-code to the specific requirements of different CNC machines, ensuring compatibility and optimal performance
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Detailed Machining Reports
Detailed Machining Reports: Generation of detailed reports that include tool lists, operation sequences, estimated machining times, and material usage, aiding in planning and cost estimation
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Quality Control Documentation
Quality Control Documentation: Automated creation of quality control documents, such as inspection reports and tolerance analyses, to support quality assurance processes
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Toolpath Optimization Reports
Toolpath Optimization Reports: Outputs that detail the efficiency improvements achieved through toolpath optimization, including reductions in machining time and tool wear
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Simulation and Collision Detection Reports
Simulation and Collision Detection Reports: Comprehensive reports from simulations that highlight potential issues like collisions or tool deflections, enabling preemptive corrections
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Machine Utilization Analysis
Machine Utilization Analysis: Analysis and reporting on machine utilization rates, helping in optimizing production schedules and reducing downtime
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Energy Consumption Estimates
Energy Consumption Estimates: Estimations of energy consumption for machining processes, contributing to sustainability efforts and cost management
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Material Waste Analysis
Material Waste Analysis: Reports on material usage efficiency and waste reduction strategies, supporting cost-saving and environmental sustainability
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Maintenance Scheduling Alerts
Maintenance Scheduling Alerts: Predictive analytics outputs that indicate optimal maintenance schedules for CNC machinery, reducing unexpected downtime and extending machine life
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Performance Benchmarking
Performance Benchmarking: Capability to benchmark machining processes against industry standards or historical performance data to identify improvement areas
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